AHU Refurbishment

ambientAIR specialises in AHU refurbishment, restoring and upgrading existing air handling units to improve energy efficiency, extend equipment life and reduce running costs, at a fraction of the cost of full replacement.

With over 15 years of experience delivering AHU refurbishment projects for retail chains, gyms, restaurants, hotels, offices and commercial premises across the UK, the ambientAIR team has the technical knowledge and hands on expertise to assess, specify and deliver refurbishment projects that make a real difference to system performance and energy consumption.

All AHU refurbishment work is carried out by ambientAIR's engineers, who are specifically trained and experienced in air handling unit refurbishment. This means every project is delivered to the same high standards, with the same commitment to quality and attention to detail that ambientAIR clients expect. 

What Is an Air Handling Unit?

An air handling unit (AHU) is a key component of a centralised HVAC system. It is responsible for conditioning and distributing air throughout a commercial building, providing ventilation that can be heated, cooled or both depending on the requirements of the space and the season.

Rather than heating or cooling air at individual points around a building, a centralised HVAC system with an AHU conditions air in one place and distributes it throughout the building via ductwork. This makes AHUs particularly well suited to large commercial buildings including offices, retail stores, gyms, hotels, schools and healthcare facilities where consistent, controlled air quality and temperature across multiple zones is essential.

A typical commercial AHU draws in fresh outdoor air, mixes it with recirculated air from within the building, filters it, conditions it to the required temperature and humidity, and distributes it throughout the building. Extracted air is removed and either expelled outside or passed through a heat recovery system to recover energy before being expelled.

What Is AHU Refurbishment?

AHU refurbishment is the process of assessing, upgrading and replacing worn or inefficient components within an existing air handling unit to restore and improve its performance. Rather than replacing the entire unit, refurbishment targets the specific components that are causing inefficiency, poor performance or reliability issues.

A well executed AHU refurbishment can restore performance to near new standards, significantly reduce energy consumption and extend the working life of the unit by many years.

The Make Up of an AHU and What ambientAIR Can Do

ambientAIR's engineers are specifically trained to work on all components of a commercial air handling unit. Here is what the team assesses and what can be upgraded or replaced as part of a refurbishment:

Filters

Filters are one of the most critical components of an AHU, removing dust, allergens, bacteria and contaminants from the air before it is distributed throughout the building. Over time, filters become clogged and degraded, reducing airflow, increasing energy consumption and compromising indoor air quality. ambientAIR replaces and upgrades filters to restore air quality and system efficiency, specifying the right filter grade for each application.

Dampers

Dampers control the flow and mixture of fresh outdoor air and recirculated air within the AHU. Worn or faulty dampers reduce the ability to control air distribution effectively, leading to uncomfortable temperatures, poor air quality and wasted energy. ambientAIR inspects, repairs and replaces dampers to restore precise airflow control throughout the system.

Coils Low Pressure Hot Water (LPHW)

LPHW coils circulate hot water through the AHU to heat the air being distributed throughout the building. Degraded or scaled coils reduce heat transfer efficiency, increasing energy consumption and reducing heating performance. ambientAIR cleans, repairs or replaces LPHW coils to restore heating efficiency and reduce running costs.

EC Fan Upgrades

Replacing old centrifugal fans with EC (Electronically Commutated) fans is one of the most impactful upgrades available as part of an AHU refurbishment. Traditional fixed speed fans run at the same speed regardless of demand, wasting energy during periods of lower occupancy. EC fans use variable speed control to match airflow to actual demand, delivering significant energy savings, lower noise levels and improved airflow control. ambientAIR's engineers are specifically trained in EC fan specification, installation and commissioning.

Gas Burners

For AHUs with gas fired heating, gas burners provide the energy to heat the air being circulated. Over time, burners degrade, leading to reduced efficiency, higher gas consumption and potential safety concerns. ambientAIR services, repairs and replaces gas burners to restore heating performance and ensure safe, compliant operation.

Frame and Panels

The structural components of an AHU which includes the frame, panels and casing, can corrode, degrade and develop air leaks over time, reducing efficiency and potentially compromising safety. ambientAIR inspects and repairs the structural integrity of AHU frames and panels as part of a full refurbishment, ensuring the unit is sound, safe and operating correctly.

Controls and Sensors

Upgrading the controls and sensors on an existing AHU can significantly improve system management, energy efficiency and performance. Modern controls allow temperatures, airflow and operating schedules to be adjusted automatically based on occupancy and demand, eliminating wasted energy and improving comfort for building occupants.

The Benefits of AHU Refurbishment

Cost Savings
AHU refurbishment is significantly more affordable than full system replacement, delivering performance improvements at a fraction of the cost of a new unit.
Improved Energy Efficiency
Upgrading key components, particularly EC fans, coils and controls will delivers immediate and measurable reductions in energy consumption and running costs.
Extended Equipment Life
A well executed refurbishment adds years of reliable performance to an existing AHU, deferring the cost of full replacement and maximising the return on the original investment.
Improved Air Quality
Replacing filters, coils and dampers improves the quality of air circulating throughout the building, benefiting the health and comfort of staff and customers.
Decarbonisation Progress
AHU refurbishment reduces energy consumption and carbon emissions, helping businesses make genuine progress towards their decarbonisation targets and net zero commitments.
Minimal Disruption
Refurbishment is typically far less disruptive than full system replacement, with ambientAIR programming all work to minimise impact on the building and its occupants.
Regulatory Compliance
AHU refurbishment can bring existing units up to current regulatory standards, ensuring systems are safe, compliant and operating correctly.

Is AHU Refurbishment Right for a Building?

AHU refurbishment is worth considering for any commercial building where:

The existing AHU is ten or more years old

Energy consumption has increased without a clear explanation

Air quality or temperature control has deteriorated

The system has become noisy or unreliable

A full replacement has been quoted but feels disproportionate to the problem

The building has decarbonisation targets that require improved HVAC efficiency

AHU refurbishment is worth considering for any commercial building where:ambientAIR carries out full AHU assessments for commercial buildings across the UK, providing honest advice on whether refurbishment or replacement is the right course of action.

The AHU Refurbishment Process

Every ambientAIR AHU refurbishment is carried out by in house engineers specifically trained for this work, following the same thorough process:

1

Initial Enquiry

2

Understanding the Brief

3

Site Survey and Report

4

Quotation

5

Order Placement

6

Design and Development

7

Delivery

8

Installation

9

Commissioning

10

Handover

Clear communication throughout, no surprises and delivery on schedule.

ambientAIR Works With

ambientAIR delivers AHU refurbishment projects across a wide range of commercial sectors throughout the UK, including:

Retail chains, supermarkets, gyms, leisure centres, restaurants, hotels, offices, warehouses, schools, universities, healthcare centres, care homes, shopping centres, pubs, sports facilities, community centres and car dealerships.

Get In Touch

To discuss a AHU Refurbishment project, get in touch with the ambientAIR team

Why Choose Ambient Air?

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High Quality

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Experienced Team

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Award Winning

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Compliant

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